Horizontal Cartooning Machine

TECHNICAL DETAIL OF Automatic Cartooning Machine - Horizontal - Tucking Mechanism - Max 120 Ppm

INPUT SPEED: 80~120 MPM (AVERAGE SPEED CONSIDERED) 

CARTON DIMENSIONS RANGE WIDTH: 25~100 MM  |  HEIGHT: 15~100 MM | LENGTH: 60~250 MM MAGAZINE CAPABILITY: 500~800 CARTONS. 

MECHANISM: MANUAL FEEDING AUTOMATIC CARTONING - Link Possible Depending On Layout - May Charge Extra. 

APPLICATION: PUSH AND PLACE IN CARTON BOX. 

DISCHARGE: STRAIGHT FRONT DISCHARGE

PRINCIPAL OF OPERATION

> End Load Carton Is Removed From A Supply Magazine Via A Reciprocating Vacuum System

> Carton Is Erected And Placed Down On Continuous Moving Chain System Product Should Be Placed Manually Into The Pockets Of The  Bucket Conveyor - Left-hand Load

> Product Is Automatically Pushed Horizontally Into A Carton Via A Barrel Cam Loader From A 3 Leter continuously Moving Bucket Conveyor. 

> Loaded Carton Is Transported Through The Machine And Is Tucked Closed And Pressed Between End Pressing Belts

> Completed Cartons Are Then Automatically Delivered From The Front Of The Machine At A Convenient   Working Height

> Synchronized With Hot Melt Glue Closing System If Required.

> Provision For INKJET Printing Integration With The Machine (EXTRA & OPTIONAL).- Ink Jet Printer -Customer's Scope Of Supply

> Provision For Making It Online (infeed) For Continuous Motion (EXTRA & OPTIONAL) - Automatic In Feed Mechanism - Can Be Link - If Conveyor Required As Per Layout - That Will Be Considered As Extra At Actual

Manpower: One Technically Trained Operator To Operate The Machine & 1 Unskilled Person.

All Standard & Reputed Bought-out Components, Like Motor, Vacuum Pump, Gearbox, VFD & Pneumatic Components.

Safety: SS Guards & Interlocks Will Be Provided Wherever Necessary To Prevent Any Injury To The Person Working On The Machine.

Features

• Sanitary Construction.
• Continuous Motion Variable Speed
• Up To 100-120 Cartons Per Minute – 120 Is The Mechanical Speed Of The Machine.
• Left-hand Load
• Straight Front Discharge

STANDARD FEATURES

1. Product Pushing Device
2. No Product No Carton.
3. Separate Vacuum Pumps For Carton Pick-up.
4. Safety Guards.
5. Link-up Device For Automatic Feeding Of The Product.

Following Will Be The Make Of The Bought-out Components.

• VFD – Delta / Any Standard
• Gear Box – Bonfiglioli / MotoVario
• Pneumatics – Festo /SMC/Janatics
• Switch Gears – Siemens/Any Standard
• Interlocks/ Sensors – Sick/ P & F/Any Standard
• PLC /HMI  – Delta / Mitsubishi / Any Standard
• Electrical & Operating Panel-  MS Powder Coated.
• Fastners/ Pulleys/ V Belts Etc – Reputed Make.   

Carton Dimensions Range. : Width: 25 – 100 Mm.  Height: 15 – 100 Mm.  Length: 60 – 250 Mm

Mechanical Speed: 100-120 Cycles/min.

The Actual Output Of Packed Cartons: 80 Packs/min

Air Consumption: 40 L/min At 6 Kg/cm2 Pressure

Power Supply: 220V, AC, 50/60 Hz, 3Ph.

Power Consumption: 4 KW, TPH With Neutral & Earthing.

Machine Weight: Approx. 1100kg. Gross Weight: Approx. 1200kg.

Machine Dimension: 1200(W) X 4000(L) X 1800(H) Mm

Packing Case Dimension :1300(W) X 4200(L) X 2000(H) Mm (wooden Box - If Required)

Additional Points Considered For The Machine.

> Use Of Self-lubricating Bearings, Will Provide Points For Lubrication, Wherever Necessary.

> Sealing Of The Panel With Proper Rubber Lining To Avoid Ingress Of Dust.

> Additional Emergency Switches At Multiple Areas Of The Machine To Easy Access In Case Of Emergency, Considering The Safety Aspects Of The Working Person On The Machine.

> Labeling On Panels & Machine In English.

> Powder Coating On All The Possible Fabricated Parts As Per Specified Shade.

> All Contact Parts Of The Product Will Be In SS Or Engineering Food-grade Plastic.

> All Fasteners Will Be Superior Quality With Chrome/Nickel Plated  Unless Otherwise Specified

> Input Voltage Will Be 3 Ph + Neutral + Earthing.

> Safety Guards Will Be Provided As Per Industry Standards.

> Operation Manual Will Be Provided. SOP Will Be Made Jointly After The Machine Is Installed & Commissioned In The Factory.

> One Set Of Emergency Free Spares & Toolbox Will Be Provided.

> A List Of Recommended Spares For One Year Of Operation, With The Make Of All The Bought-out Components Will Be Provided.

** In Case Of The Hot Melt Glue System & Inkjet Printer To Be Provided, The Same Should Be Extra At Actually Supplied To Us For Integration On The Cartooning Machine.